Chemical etching is a modern process wherein the components are selectively removed. Chemical etching is one process that comes with a number of advantages. ETCHING BRONZE is a robust process and consists of Tin and copper. The acid etched bronze comes with a pile of advantages. Here are the top benefits of chemical etching.
1. TOOLING AT A REASONABLE COST
Tooling is digital for etching and this saves a lot of money. You don’t have the need to purchase heavy tools. Digital prototyping allows engineers to recreate a pattern easily.
2. BETTER FLEXIBILITY
The designs of the component can be adapted too easily and it is economical. It can be delivered quickly and at a speed of fewer than 24 hrs.
3. THE GRADES OF THE MATERIAL
This process is suited for any grade of metal. It can vary in thickness between 0.01 mm and 1.5mm thick.
4. NO ADDITIONAL COSTS
The major benefit is that you can remove any part of the metal and change its geometry or shape. All this at no extra cost.
5. A STRESS-FREE AFFAIR
Etched parts of bronze are safe and are not distortion-prone. Distortion is commonly observed in laser or water-jet cut parts. The easy handling of all this makes it a stress-free affair.
6. HIGH PRECISION
High precision is something that is offered through the means of chemical etching. You are sure to get uniform parts. You can also produce a better geometric pattern.
7. COST-EFFECTIVE
The conclusion is that the process of chemical etching is completely cost-effective. The tools are quick to make and they last a lifetime. You may repeat the pattern many times bearing no extra costs.
8. A BETTER BRAND MANAGEMENT
Brand management and inventory become easy with chemical etching making it easy to create brand logos. You can also include parts that contain contact information. You may also number the etched parts for inventory management.
THE APPLICATIONS OF ETCHED BRONZE
Bronze has low metal-metal friction and this paves way for a number of advantages. Etched bronze is safe to use in combustible environments. They are to be used in machine parts and on gears. They are also used in ship propellers. They can also be used in furniture hardware.
THE MANY OTHER FACTORS
* The composition of modern bronze is 12% Tin and 88% copper.
* Bronze has a dull-gold color. It also has dull rings on its surface.
* Bronze oxidizes easily but only superficially. A copper oxide layer is formed on top. This prevents the metal at the bottom layer from corrosion.
* Alloy components play a vital role in deciding the melting point of bronze.
* Copper-nickel, silicon bronze, phosphor-bronze, nickel-brass are some of the bronze alloys.
CONCLUSION
Although the name etching may seem complicated, the process is quite easy. You can get this done at no extra time. You may also save your costs for other work. The many advantages of chemical etching ideally outweigh the disadvantages. So next time when you want to replace a part of the metal, opt for etching rather than trying other methods.